FlexiMate eCore Print Apply

Solution overview

Electro-pneumatic applicator for internal curved surfaces


FlexiMate eCore is a print & apply system optimized for precise application within cylindrical internal geometries. It prints variable data in real time and applies labels directly inside cylindrical components—such as the inner core of reels—ensuring accurate and repeatable positioning.

This approach allows labeling to be:
• precisely placed within the product geometry 
• protected from external damage 
• consistently readable throughout handling and logistics 

Engineered for confined and curved environments, the system ensures stable application through controlled tamp & blow technology.
With a compact design, intuitive interface, and full control via LinkMate, FlexiMate eCore combines precision, reliability, and ease of integration into a single solution.

Fleximate eBelt Presentation

FlexiMate eCore is designed to print and apply labels within internal curved surfaces—such as the core of label reels.
By operating directly inside the product geometry, it ensures precise, protected, and consistent identification exactly at the source.
Compact and easy to integrate, eCore brings labeling to a critical point of the process, improving traceability from the very beginning.

Solution highlights


  1. Internal curved surface labeling

    Designed to apply labels inside cylindrical and curved internal geometries, ensuring precise positioning exactly within the product structure.
    This enables consistent identification in areas that are typically difficult to manage with standard solutions.


  2. Precision in confined spaces

    Engineered to operate accurately within limited and enclosed environments, maintaining stable and repeatable application even inside narrow geometries.
Consistent positioning is ensured across different product formats.


  3. Labeling at the source

    Labels are applied directly within the product, at the very origin of the process, ensuring consistent identification from the start and throughout every subsequent handling phase.


  4. Reliable and repeatable

    Robust design and controlled application ensure stable performance over time, minimizing variability and supporting consistent production quality.

Technical information

FlexiMate eCoreLiner da 4” / Liner da 6”
Versioni disponibiliDestra o sinistra
Applicazione tipicaSu prodotti statici
Modalità di applicazioneTamp & Blow
Lato di applicazioneAll’interno di prodotti con superfici curve
Corsa nominale dei gruppi
applicatore
350 mm
500 mm
Tipologia di corsaFissa
Programmabile
Variabile con sensore di prossimità
Variabile con sensore di misurazione laser
Tipologia del piattelloQuick-Exchange
Precisione di applicazione+/- 1 mm tipica
Capacità di riavvolgimentoØ fino a 245 mm
Cadenza di applicazioneFino a 20 cicli/min
Interfaccia operatoreDisplay di controllo, touch screen 800 x 480 px
Interfaccia di servizioLinkMate (su PC)
Classe di protezioneIP2X
Connettori standardConnettore M12 per il display
Connettore M12 per sensore fine etichette
Connettore M12 per il sensore di prodotto primario
Connettore M12 per il sensore di prodotto secondario
Connettore M12 per indicatore luminoso
Connettore USB
Connettore DB9 per applicatore
Connettore DB15 per motore di stampa
Connettore DB25 per interfaccia I/O
Connettori opzionaliConnettore Ethernet
Connettore M12 encoder/analog
Connettore M12 bus extension

Keep browsing IMA solutions